Barton Malow

Brownstown Fuel Cell Lab

General Motors

Brownstown Fuel Cell Lab

GM Brownstown Battery Plant Progress

General Motor’s Brownstown Fuel Cell Lab was the first battery assembly plant in the U.S. operated by a major automaker. It plays a key role in the Chevy Cruise Autonomous Vehicle program with the roof module production for all of Cruise’s self-driving vehicles. The roof modules integrate special equipment for AV operation, such as LIDAR, cameras, sensors, and other hardware, and are assembled on a dedicated line at the facility. Additionally, the Autonomous Driving System Computer and Radar Modules are final assembled and tested at the facility.

The lab builds plug-and-play fuel cell systems ready for installation. The system includes the stack and all the related cooling, fluid, gas and electrical components, assembled into a module. Fuel cells combine hydrogen and oxygen to generate electricity through a chemical reaction.

The plant was converted from an empty warehouse into a production-ready battery manufacturing site in just five months. Battery assembly lines consist of three primary areas: Section/Module Stacking, Section/Module Final Assembly, Pack Main Line. Autonomous vehicle assembly support consists of a unique production and test area.

The Brownstown Fuel Cell Lab project is another entry in our extensive automotive construction portfolio.